The Noon Patrol Builders Report


March 2000.

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Visitors are welcome. The 15 minute rule is in effect: For 15 minutes you're a visitor, after that you're a helper.
"Are you sure that the plans said to do it that way?"
Fueslage number 001 goes together in the jig.
Drilling and clecoing the gusset plates for the top pieces of the fuselage.
Prototyping the firewall.
Attaching the Deihl accessory case. The actual firewall will be covered with stainless steel.
The starter will be covered by a metal can that's part of the firewall.
Grinding the tail of the fueslage to fit precisely.
Fitting the tail post and hoop to the fuselage.
What it looks like before the gussett plate is riveted on.
Fuselages 001 and 002 on the Noon Patrol Airplane Factory assembly line.
Making wood reinforcement plugs for some of the tubing.
Many small parts have been made up ahead of time.
More parts that have been prepared..
This spacer that fits between the wheel hub and brake drum.
The spacer fits on the wheel and the brake drum bolts right on.
The spacer is on the wheel hub.
Wheel with brake drum bolted to hub.
Working out details for the wheel on the axle.
Detail of collar that secures wheel on axle.
Using a press and a form to make the gussett plate have the proper radius bend.
About 20 gussett plates of .016 2024 T-3 aluminum can be sized at once on the belt sander by clamping them together.
Gussett plates of .025 and up are cut out on the bandsaw before being finished.
Examining our prototype pilots seat.
Testing our pilot seat and floorboards.
Testing the rudder bar location.

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